System Saver 1200 Installation Instructions. Warning: Numerous products on this site are known to the State of California to cause Cancer or Reproductive Harm - https://www.P65Warnings.ca.gov, Adding to cart category.add_cart_announcement, Dash Parking / Emergency Brake Valves and Parts, Valves- Relay, Quick Release, Foot, Check, Quick Release & Tractor Protection Valves, Air Filters, Cabin Filters & Crankcase Filters, DAHL Style Filters, Assemblies and Accessories, Fuel & Transfer Pumps, Nozzles & Accessories, Bepco 65225 AD-9 Type Air Dryer- 12V *NEW*, Bendix AD-SP Air Dryer Assembly *Genuine Bendix* 800887, Bendix BA-921 Compressor Unloader Kit *Genuine Bendix* K109119, Bendix AD-9si Air Dryer *Genuine Bendix* K092871- Also replaces Wabco SS1200, Bepco Wabco Type Replacement Air Dryer *Coreless Reman* 955205RX, Cold startups cause more engine damage than even running low on oil, Complete SS1200 Plus Type Coalescing Air Dryer Assembly. Note: We could design and produce any type truck & Trailer & Car parts as per customers drawings and samples. Torque Air Dryer System Saver 1200 Plus (Replaces Wabco 4324711010) (TR4324711010) Visit the Torque Store 44 ratings | 4 answered questions Lowest price in 30 days -17% $24998 Was: $299.99 FREE Returns Available at a lower price from other sellers that may not offer free Prime shipping. WABCO Easy-Stop Basic . 2. . Part# 650-R109994 . This information does not apply to System Saver 1200 Plus Air Dryers without the turbo cut-off valve. For assistance, call the Meritor OnTrac Customer Call Center. Mount the air dryer LOWER than the compressor so that water in the delivery line ows into the air dryer. Wrong voltage air dryer used; i.e., 12-volt air dryer used in a 24-volt system. Inspect air governor. Ensure lip on aluminum washer faces DOWN, away from dryer. Check for a blown fuse. Air dryer not plumbed correctly (connections reversed). WABCO 4324139292 Purge Valve Rebuild Kit for System Saver 1200 Air Dryers, Formerly Meritor R950014. High air system demands during compressor unloaded cyde. Regeneration valve not shutting off regeneration airflow. Air Dryer - Wabco System Saver 1200. Inspect compressor per manufacturers instructions. (48 pages). WABCO 2206D1226 Air Dryer Safety Valve, 3/8" NPT, Fits SS1200 . 0000036105 00000 n AIR DRYERS; WABCO TYPE; SS 1200; SS 1200 Categories. For special, 2s/1m (basic and standard), 2s/2m, 4s/2m and 4s/3m systems. NOTE: There must be power to the heater connector the entire time the vehicle's ignition is ON. 0000001128 00000 n Water in system tanks, everything else checks out okay. CHECK VALVE; DESICCANT CARTRIDGE; DIAPHRAGM KITS . Cross References: RWABK118, SRWABK118, SRWABK118NX, TDAR955205, 8235R955205, 4324130010 Part# 4006110500 OLD# R955205. If no leaks in system, check compressor output. Replace desiccant. Part# 815-4324709212 . Clear blockage. Skip to the beginning of the images gallery. Figure 2.25. d. Allow at least two inches (51 . Troubleshooting. Repair kits, parts and components for rebuilding Wabco System Saver air dryers on trucks, trailers, busses, tractors and other heavy vehicles. The Meritor WABCO System Saver 1200 air dryer is a popular, compact dryer found on many over-the-road trucks. Haldex Brake Products Corp.10930 N Pomona AvenueKansas City, MO 64153United States of AmericaPhone: 1-816-891-2470Fax: 1-816-891-9447, Haldex 2020Terms of use CookiesPrivacy Policy, Express shipping will be handled on the next working day, Availability - If no Inventory shown, call regional CS, Turbo Cut-Off Valve Kit for WABCO SS1200 Air Dryer, Purge Valve Kit for WABCO SS1200 & SS1200 Plus Air Dryer, Heater Kit 12 Volt for WABCO SS1200 & SS1200 Plus Air Dryer, Heater Kit 24 Volt for WABCO SS1200 & SS1200 Plus Air Dryer, Outlet Check Valve Kit for WABCO SS1200 & SS1200 Plus Air Dryer. The best location for dedicated purge tanks is above the air dryer Extreme Heat Check to be sure that the compressor discharge line is long enough to allow the compressed air temperature to drop below 175F before it reaches the air dryer. FITMENT: Replacement for Meritor S432-471-101-0, S4324711010 DISCLAIMER: Please note that any OEM model or part numbers are used for reference purposes only, and it is not to be implied that any part, except where specifically noted, is the product of these manufacturers. 0000006454 00000 n When the compressor unloads, the water is expelled and dried air flows back through the. NOTE: For further information about System Saver E air dryers and, components, refer to Section 4 and Section 5. Figure 2.26 and Figure 2.27. 0000001988 00000 n 12V-100W. Check and replace pressure-controlled check valve as needed. Lip seal installed upside-down on piston. Wrong air line connected to dryer port 4. Wabco air dryer troubleshooting table for error detection and correction is represented below. Its history began in the 1869. It features a spin-on desiccant cartridge. Tests. If a new turbo cut-off valve does not seal in a clean, lubricated bore, replace the air dryer. Inspect and replace outlet check valve as needed. WABD1226-G, SAFETY VALVE, WABCO TYPE. Ensure compressor discharge line is plumbed to air dryer port 1, and air dryer port Compact 1200 Series - 11.2" Tall. 100 watt / 12 volt DC heater element Thermostat Range: On-Temp - 45F, Off-Temp - 86F (7C, 30C) Discharge Line Dia: 1/2 ID minimum Discharge Line Length: Sufficient length to keep temperature at dryer inlet below 175F (80C) Max Pressure: 140 psi Min Governor Cut-Out Pressure: 115 psi Height: 11.2 (284mm) Width: 8.2 (208mm) System saver series single cartridge air New parts - no core charges. 0000007605 00000 n 0000006248 00000 n The comparison of the monthly costs. The site may feel slow and unresponsive at times. Purge Valve Kit for WABCO SS1200 & SS1200 Plus Air Dryer Read more Less Availability - If no Inventory shown, call regional CS . Compact Air Dryer for class 7 & 8 on-highway tractors. nRemove and inspect purge valve and clean water/oil from top of piston. We've been in the heavy duty truck and trailer parts business for decades, and started selling light truck accessories online in 2000. Tell us what you need or were expecting to find. Frequency varies with engine speed. Repair or replace as needed. Go directly to our Part . Check heater. Some changes in plumbing and/or installation may be required. Water in tanks; often following aftermarket installation or when dryer is a replacement for a competitive brand. Some innovations in this field belong to the brand. Test the installation for correct operation. Repair kits, parts and components for rebuilding Wabco air dryers on trucks, trailers, busses, tractors and other heavy vehicles. Replace the air dryer. Replace desiccant cartridge. Park the vehicle on a level . (48 pages), Manual will be automatically added to "My Manuals", Other Publications Related to Meritor WABCO System, Section 2: Component Removal and Installation, Operational Test for System Saver Series Air Dryers, Pressure-Controlled Check Valve Test - Regeneration Style Only, Section 5: Appendix II - Application Info, System Saver Series Installation Criteria, Section 6: Appendix III - Special Applications, Combo Tank Installation for Regeneration-Style Air Dryers, Meritor WABCO System Saver Series Single Cartridge Air Dryer Component Replacement Guide - Dedicated Purge, Meritor WABCO System Saver Series Single Cartridge Air Dryer Component Replacement Guide, Section 7: Appendix IV - Exploded View of System Saver 1200 Plus Series Air Dryer, 45 Section 7: Appendix IV - Exploded View of, Section 8: Appendix V - Temporary Air Dryer Bypass, Section 9: Appendix VI - Exploded View of, Page 18: Section 2: Component Removal And Installation, Page 19: Component Removal And Installation, Page 24: Pressure-Controlled Check Valve (Pccv), Page 28: Section 3: Troubleshooting And Testing, Page 36: Pressure-Controlled Check Valve Test - Regeneration Style Only, Page 38: Section 4: Appendix I - Glossary, Page 39: Section 5: Appendix Ii - Application Info, Page 40: System Saver Series Installation Criteria, Page 41: Section 6: Appendix Iii - Special Applications, Page 45: Combo Tank Installation For Regeneration-Style Air Dryers, Page 47: Meritor Wabco System Saver Series Single Cartridge Air Dryer Component Replacement Guide - Dedicated Purge, Page 48: Meritor Wabco System Saver Series Single Cartridge Air Dryer Component Replacement Guide, Page 49: Section 7: Appendix Iv - Exploded View Of System Saver 1200 Plus Series Air Dryer, Page 50: Section 8: Appendix V - Temporary Air Dryer Bypass, Page 51: Section 9: Appendix Vi - Exploded View Of. Complete SS1200 Plus Type Coalescing Air Dryer Assembly. WABCO 4324709212 Air Dryer Turbo Valve Repair Kit. b. air dryer to your older Wabco Compressor Repair Kit BMPS21434 April 18th, 2019 - Quality replacement head cylinder kit rebuild kit for Wabco Part Number 91115392 trailer << /Size 114 /Info 71 0 R /Root 76 0 R /Prev 348172 /ID[<7b8801aaa4f077d6a76a926cc87e3e71><7b8801aaa4f077d6a76a926cc87e3e71>] >> startxref 0 %%EOF 76 0 obj << /Type /Catalog /Pages 73 0 R /PageMode /UseThumbs /OpenAction 77 0 R >> endobj 77 0 obj << /S /GoTo /D [ 78 0 R /Fit ] >> endobj 112 0 obj << /S 305 /T 412 /Filter /FlateDecode /Length 113 0 R >> stream Air line between governor and air dryer port 4 kinked or plugged. d. Allow at least two inches (51 . Install pressure-controlled check valve in secondary tank. Increase air system capacity or reduce air demands. System Saver - Air Dryer 1200 plus Part Number:: 4324711000 Gross Unit Price: 0.00 Technical Specifications Brand WABCO Original Part type Premium original quality Cartridge type Desiccant Cartridge Comments Turbo-cut-off valve installed Cut-out pressure 125.46 to 135.61 psi Max. Wabco air dryer troubleshooting The brand Wabco is Belgian. Remove one-way check valve. Air dryer purges too often, perhaps as frequently as every 15 seconds, accompanied by excessive cycling of the compressor. 0000020675 00000 n 0000004699 00000 n Lip must face UP (towards dryer). 0000003328 00000 n Part# 815-4324139292 . item status Active. 29. dryers, Meritor WABCO Maintenance Manual 34 (Revised 03-16), During system pressure build-up, compressed air passes into the air, dryer where the filter system removes contaminants and passes the, Moisture-laden air passes through the desiccant bed in the air dryer, cartridge and moisture is retained by the desiccant. Air dryer not connected to supply tank or connections reversed at dryer. Install Econ valve to provide make-up air to compressor. $15.47 USD Not Yet Rated | Write the First Review. Verify proper dryer installation per system diagram. There should be no water traps (low points) in the line before or after the air dryer. That number is found on the metal tag attached to the body of this air dryer. Carson City, NV 89706 Quick view Compare . 0000008998 00000 n There should be no water traps (low points) in the line before or after the air dryer. WABCO 1200E Manual Online: Air Dryer Assembly. Truck Troubleshooting Guide: TP09121: Filling the Hyd The leak may cause excessive compressor cycling or prevent the system from building air pressure. 0000025953 00000 n The most part of its articles refers to products for cars, to make them more comfortable, safer and easier in control. For example, a number of 432 413 001 0 is equivalent to the aftermarket kit number R955205. Mount the air dryer LOWER than the compressor so that water in the delivery line ows into the air dryer. Please contact our customer service team for more details. 0000030707 00000 n Blocked line/pinched line from purge tank. 0000008976 00000 n 0000004906 00000 n Conditions you may experience, and suggested solutions, appear in Table D. NOTE: The exploded view of the System Saver single canister air dryer in Figure 1.7 illustrates the location of components in the dryer. Skip to the end of the images gallery. Moisture that, condenses out also collects in the base of the dryer. Sign up to receive all the latest product news. One-way check valve installed in system reservoir instead of, or with, pressure-controlled check valve. Compressor not completely unloading when cut-out pressure is reached. Availability - If no Inventory shown, call regional CS. Wrong air line connected to dryer port 4 (unloader port). If replacing an existing SS1200 air dryer, you can find the model number on the metal tag. No air pressure build-up in system. Troubleshooting and Testing. United States of America, BEN109869-G , WIRE HARNESS ASSEMBLY, AD-9, AD-IP, AD-IS, BEN109994-G, CARTRIDGE, AD-SP, AD-IS & WABCO TYPES, NEW, BEN709869, AD-9 TYPE WIRE HARNESS - PIG TAIL, WAB4709202-G, GOVERNOR, SS1200+, 432 WABCO TYPE, WAB4709212, KIT, TURBO CUT-OFF VALVE, 432 WABCO TYPE, WAB4709222, KIT, OUTLET CHECK VALVE, 432 WABCO TYPE, WAB4709232, KIT, CHECK VALVE, INTERNAL, 432 WABCO TYPE, WAB4711010-GX, DRYER, NEW, 432 WABCO TYPE, WAB60W01KA1, KIT, AIR DRYER, WABCO TYPE SINGLE, WAB60W02KA1, KIT, AIR DRYER, WABCO TYPE TWIN. Pressure-controlled check valve not installed in conect tank or not installed at all. 75 0 obj << /Linearized 1 /O 78 /H [ 1279 484 ] /L 349800 /E 55289 /N 12 /T 348182 >> endobj xref 75 39 0000000016 00000 n One cartridge is drying air while the other is regenerating. c. Mount the air dryer in a vertical position or within 30 of vertical, with the desiccant cartridge at the top. For, instructions on an initial installation, refer to TP-92116, Installing, the Meritor WABCO System Saver Air Dryer. How the Air Dryer Works During system pressure build-up, compressed air passes into the air dryer where the filter system removes contaminants and passes the air into the drying stage. NOTE: This procedure is for removing and replacing a unit. Dryer leaks from purge valve during compressor loaded cycle. It features a spin-on desiccant cartridge. Availability - If no Inventory shown, call regional CS. Add cooling coil or heat exchanger before air dryer. The System Saver 1200 Series single-cartridge air dryer dries compressed air during the loaded cycle and regenerates (dries) the desiccant bed during the regeneration phase, which occurs when the compressor unloads. Replaceable Spin-On Cartridge. Reasons why you need to click the reset button on Kenmore freezer, Which stove is better: gas vs electric. Part no. Dessicant saturated. I bet you never had both coalescing filter and the desiccant filters . Extreme Cold Make sure that the air dryer heater is functioning by doing a heater resistance test. 7 Black Rock Road Thus, the company producesair dryers. 0000025931 00000 n Model 1200 & 1200P Air Dryers . Dry system air flows back through the dryer. Part no. System saver series single cartridge air its mounting location. 0000015826 00000 n Replace turbo cut-off valve. dryers, NOTE: This procedure is for removing and replacing a unit. Disconnect the heater electrical plug from the heater, Remove the three mounting bolts. Moisture-laden air passes through the desiccant bed in the air dryer cartridge and is dried. . Regeneration cycle too long (more than 30 seconds), accompanied by loss of pressure in the supply tank. *Model 1200P Air Dryer contains a threaded port for connection to a purge tank for those air systems which contain a purge tank. 0000049246 00000 n or for more information about the Meritor WABCO product line, please contact the OnTrac Customer Service Center at 866-OnTrac1 (668-7221) or visit our website, meritorwabco.com. 0000043573 00000 n Add additional compressor discharge line before air dryer. 950015K. Cut-out pressure never achieved by air compressor. 0000043550 00000 n Air dryer purge valve maintenance kit Includes everything you need to rebuild the Meritor WABCO System Saver 1200 purge valve Cross References: 650-R950014, 650-R950014MER, R950014, R950014-RI, AV9514, AV950014, TDA R950014, ACA-05781700, K9514, 3918353, 8235-R950014, TDAR950014, WAR950014, S-18750, S18750, RWR950014, AT950014 Review the application guidelines. Repair/replace if necessary. b. Sign up to receive all the latest product news. Regeneration cycle too short (less than 10 seconds). Troubleshooting. During system pressure build-up, compressed air passes into the air dryer where the filter system removes contaminants and passes the air into the drying stage. Purge valve washer installed upside-down. Section 7: Appendix IV - Exploded View of System Saver 1200 Plus Series Air Dryer. 35. . Debris under purge valve seat, such as particles from fittings or air inlet line. Disconnect all air lines. Remove regeneration valve and clean oil from diaphragm. 4. . Move dryer farther from compressor. Temperature of air coming into dryer is too high not enough cooling takes place before dryer inlet. Air dryer does not purge when compressor unloads (no blast of air from purge valve). 0000020697 00000 n The moisture and contaminants are retained by desiccant; moisture also collects in the base of the dryer. Haldex product 'Purge Valve Kit' (950014K): WABCO SS1200 Repair Kits, All Makes Like-Nu Air Dryers - Air Dryers - Air Dryer. No electrical power to heater connector. Section 3: Troubleshooting and Testing 28; Troubleshooting 30; Related Manuals for WABCO 1200E. Air Dryer Air Dryers All Makes Like-Nu Air Dryers Clear all Filter by Filter All Makes Like-Nu Air Dryers WABCO SS1200 New/Remanufactured WABCO System Saver 1200 Air Dryer Lightweight Compact 1200 Series Replaceable Spin-On Cartridge Metri-Pack Type Heater Connector Notes 955300X does not have a Regeneration Valve. This product's warranty may depend on type and vocation. Repair/replace per manufacturers instructions. Repair cause of low voltage, such as poor electrical ground, bad connections, corroded wire splices, etc. Integrated Governor. 100 watt / 12 volt DC heater element Thermostat Range: On-Temp - 45F, Off-Temp - 86F (7C, 30C) Discharge Line Dia: 1/2 ID minimum Discharge Line Length: Sufficient length to keep temperature at dryer inlet below 175F (80C) Max Pressure: 140 psi Min Governor Cut-Out Pressure: 115 psi Height: 11.2 (284mm) Width: 8.2 (208mm) 0000003541 00000 n R109994 Desiccant Cartridge for Meritor WABCO System Saver 1200 and Bendix AD-SP Air Dryers. %PDF-1.3 % Turbo cut-off valve not sealing. Pressure protection elements will not open. Lightweight. Ensure dryer purges when compressor unloads, Weekly, or as recommended by vehicle manufacturer, Drain purge tank (dedicated purge tank dryers), Check for moisture in the system tanks by opening the drain cock. 0000007820 00000 n 0000049070 00000 n 22-30 ft-lb (30-40 N m). Wear safe eye protection. Product line Reman. Repair heater circuit. Heater Kit 12 Volt for WABCO SS1200 & SS1200 Plus Air Dryer. Refer to the, Meritor WABCO Maintenance Manual 34 (Revised 03-16), 2s/1m (basic and standard), 2s/2m, 4s/2m and 4s/3m systems. Add to Cart. . 0000001225 00000 n Compressed air travels into the air dryer at the inlet port: Moisture-rich air and contaminants travel into the desiccant cartridge. Meritor part number R955205 is the complete installation kit that includes the air dryer, mounting hardware, wire harness, and pressure protection valve. One-way check valve installed in supply tank. . Inspect valve bore for wear. This heater from WABCO has a calculated volume of .428. Can't find what you are looking for? Its history began in the 1869. Replace with correct voltage air dryer. WABCO 4324709212 Air Dryer Turbo Valve Repair Kit. WABCO 1200E Manual Online: Troubleshooting. document search. Pressure-controlled check valve not installed in system or not working properly. 30. Qty. 35. `` 3;M\. Remove cartridge and clean dryer sump area. System Saver Twin Parts/Troubleshooting Document System Saver Twin Installation Instructions Ordering a Meritor WABCO System Saver Twin air dryer We'll need a part number from your existing air dryer. Purge valve frozen open (cold weather operation). 0000001279 00000 n Install bypass line around evaporator or remove evaporator from system. Moisture that Pressure-controlled check valve properly installed, but one-way check valve not removed. dryers, 2s/1m (basic and standard), 2s/2m, 4s/2m and 4s/3m systems. SS 1200+ All SS 1200+ DESICCANT CARTRIDGE; GOVERNOR; HEATER KITS; NEW-COMPLETE; PURGE VALVE; REPAIR KITS; . Air flows out of purge valve entire time compressor is unloaded. Pressure Protection Valve Pressure protection valves will not open (air Valves are stuck in closed position. ^rTqL`^1J7tHHqR$}>&:@ Hb```f``AX,50LKEo*fYov I;n2 7((bIcoqtiS9~C'\ Product line Midland. 10 psi is taken from supply and secondary tanks. 0000049169 00000 n 4003876a Moisture-laden air passes through the desiccant bed in the air dryer cartridge and moisture is retained by the desiccant. Figure 2.24 and Figure 2.25. Section 8: Appendix V - Temporary Air Dryer . $525.53. The governor turns the compressor on when supply tank pressure drops below cut-in pressure (approximately 100 psi). c. Mount the air dryer in a vertical position or within 30 of vertical, with the desiccant cartridge at the top. Some innovations in this field belong to the brand. Delivery Port: products Details List Holset E-type compressor used, but no Econ valve installed. (48 pages). Inspect governor per manufacturers instructions. New WABCO SS1200 Air Dryer. Wrong voltage air dryer used; i.e., 12-volt air dryer used in a 24-volt system. Part# 815-4324709212 . Connect heater electrical plug to heater receptacle. dryer must be replaced). Alcohol evaporator installed between dryer and supply tank. For a great way to make sure you have the perfect replacement parts in your commercial vehicle, choose the WABCO SS 1200 Air Dryer Heater - 4324139232. Thus, the company produces air dryers. Customer Service CAN 1-800-267-9247. Leak in line between supply tank and governor. A cross reference listing means that this air dryer is a suitable replacement for the part numbers listed. Make sure pressure-controlled check valve is installed correctly. Replace outlet check valve. Wabco SS1200 Plus Type Air Dryer *NEW*. This back flow dries the desiccant, preparing it for the next cycle. No regeneration cycle. This is the Meritor WABCO 4324130010 air dryer. Remove the air dryer from. Repair/replace per manufacturers instructions. Make sure governor to dryer port 4 line is free of water/oil. 0000002177 00000 n Remove one-way check valve so that only the pressure-controlled check valve is installed between the secondary tank and supply tank. through the dryer, drying the desiccant for the next cycle. Maintenance interval not followed. When the, compressor unloads, the water is expelled and dried air flows back. 0000010099 00000 n 866-736-4222 (Toll Free) | | . 0000037230 00000 n Air governor has less than 16 psi (110 kPa) range. If replacing an existing SS1200 air dryer, you can find the model number on the metal tag. . Easily replaceable spin-on desiccant cartridge. Accupart International 0000036128 00000 n The Meritor WABCO System Saver 1200 air dryer is a popular, compact dryer found on many over-the-road trucks. 0000015804 00000 n Maintenance Tips. Air leak at turbo cut-off valve vent Rubber seal damaged or missing. Canada. 0000030729 00000 n 50. 0000049377 00000 n The most partof its articlesrefers to products for cars, to make them more comfortable, safer and easier in control. $14.46 USD. Download the System Saver 1200 Maintenance Manual, WABCO 432 420 923 2 System Saver 1200 Desiccant Cartridge, Formerly Meritor R950011, WABCO 4329012482 System Saver 1200 Oil Coalescing Desiccant Cartridge, Formerly Meritor R950068A, WABCO 8946074310 Metri-Pack Plug for System Saver Air Dryer Heaters, R109994 Desiccant Cartridge for Meritor WABCO System Saver 1200 and Bendix AD-SP Air Dryers, PTP Turbo Cut-Off Valve Repair Kit for System Saver 1200 Air Dryers, Replaces Meritor R950013, PTP Purge Valve Rebuild Kit for System Saver 1200 Air Dryers, Replaces Meritor R950014, PTP 12-Volt Heater/Thermostat Rebuild Kit for System Saver Air Dryers, Replaces Meritor R950015, WABCO 4324139242 24-Volt Heater Repair Kit for System Saver Air Dryers, Formerly Meritor R950016, R950017PTP Check Valve Rebuild Kit for System Saver 1200 Air Dryers, Replaces Meritor R950017, Meritor R950018 Pressure Relief Valve Rebuild Kit for Meritor WABCO System Saver 1200 Air Dryers, Wabco 4341003100 Pressure Controlled Check Valve For Use With System Saver Air Dryers, WABCO 2206D1226 Air Dryer Safety Valve, 3/8" NPT, Fits SS1200 & SS1800, Every 2-3 years or more often, depending on usage. . $47.11 USD. Wabco 1200 Plus MCP Pdf User Manuals. operating pressure 145.0 psi Opening pressure 185.65 psi For example, a number of 432 413 001 0 is equivalent to the aftermarket kit number R955205. 2022511. 28. 2 Component Removal and Installation. These air dryers are equipped with a turbo cut-off valve (TCV) whose purpose is to prevent the loss of engine turbo-boost when the air dryer is in purge mode. Water, oil, or sludge in air system tanks. Don't forget to include your email address if you'd like a reply from us.---Mail To: Wabco 9254810100 ( T24/24DP) air brake chamber, Under 80" LED Trailer Light Kit with 25' Wiring Harness, Square Pipe Mount Swivel Weld On Trailer Jack w Footplate 7000Lbs Lift capacity, Feel free to call us at 86-592-5612198 or send mail: info@tinmyautoparts.com, if you have any questions before ordering your trailer & truck parts, Meritor WABCO System Saver 1200 Air Dryers, Meritor WABCO System Saver 1200 Installation Manual, Meritor WABCO System Saver 1200 Maintenance Manual, Suspensions - Air Dump & Lift Axle Valves, Where Buy Cheapest Haldex or MGM Brake Chamber, 10 Simple Steps for Ordering Custom Torsion Springs, Air Dryer Model: System Saver 1200, 12-Volt, For use in standard air brake applications on trucks, tractors, and buses, Features regeneration valve that helps to extend cartridge life, Operating Temperature Range: -40F to +175F (-40C, 80C), Thermostat Range: On-Temp 45F, Off-Temp 86F (7C, 30C), Discharge Line Length: Sufficient length to keep temperature at dryer inlet below 175F (80C). Troubleshoot the Air Dryer 1. 955205. item status Active. Increase air system capacity or reduce air demand. Table D: System Saver Series. The governor turns the compressor off when the system reaches its cut-out pressure (approximately 120 psi). Verify coned air line installation and correct as needed. Air dryer frozen (water collecting in base of dryer is freezing). Meritor WABCO Maintenance Manual 34 (Revised 03-16) Page 19: Component Removal And Installation Quantity: Description. properly. Special Order. Air system leaks, such as compressor discharge line, air dryer, reservoirs, brake or suspension valves, etc. Meritor WABCO System Saver 1200 Installation Manual (.pdf) 0000001763 00000 n Tighten the capscrews to. Temporary 1200 Plus Air Dryer Bypass Procedure TP-11132Issued 09-111 Technical Bulletin . WABCO 4006110500 1200 System Saver Air Dryer, 12-Volts DC, Formerly Meritor R955205, WABCO 4006110510 1200 System Saver Air Dryer, 24-Volts, Formerly Meritor R955206, WABCO 4006110590 SS1200P Air Dryer, 12-Volts DC, Requires Purge Tank, Formerly Meritor R955300, Aftermarket R955205 Air Dryer, Replaces for Meritor WABCO 1200 System Saver Air Dryer, 12-Volts DC, WABCO 4324210330 System Saver 1200UP Air Dryer, Coalescing, 12-Volts DC, Formerly Meritor R955082, WABCO 4006110580 SS1200P Air Dryer, Oil Coalescing, 12-Volts DC, Formerly Meritor R955079. $91.19 USD Not Yet Rated . System saver series single cartridge air The brand Wabco is Belgian. USA 13 standard packs in stock. Meritor WABCO System Saver 1200 Maintenance Manual (.pdf). Control Port: 0.25 in.-18 NPTF. Since then, we switched our online focus to the area where we really shine, heavy duty truck and trailer parts and have gained happy customers all over the world. Attach the new unit to the frame or mounting bracket with new, mounting capscrews and washers. Drain all pressure from the air system. Purge valve snap ring not fully seated in groove. Ships within 3 to 6 weeks. BH&ecS Resources. No airflow from purge valve after initial purge blast (dryer decompression). Metri-Pack Type Heater Connector. 0000001741 00000 n This is a temporary bypass of the air dryer, and full repair of the unit . Low voltage to heater connector. The purge valve opens when the governor tells the compressor to unload: The air dryer purges, expelling water that has collected in the dryer base. Product Catalog or KIT, AIR DRYER, WABCO TYPE TWIN. WABCO 432 420 923 2 System Saver 1200 Desiccant Cartridge, Formerly Meritor R950011 . Regeneration valve not shutting off properly. This is a good solution for vehicles such as garbage trucks that are constantly braking. The pressure protection elements are non-serviceable. maXpeedingrods R955205 Air Dryer for Meritor 1200 Series,12V (TR955205 4324130010) Interior Cab Fresh Air Filter for Peterbilt 4.8 out of 5 stars 35 1 offer from $92.99 Heater Kit. Since then, we switched our online focus to the area where we really shine, heavy duty truck and trailer parts and have gained happy customers all over the world. Maintenance. Disassemble and dean purge valve. AT955205K: 14341. Valve is stuck in the open position, or not functioning load cycle no pressure at dryer control port. WABCO 4324709222 Check Valve Repair Kit. View online or download Wabco 1200 Plus MCP Maintenance Manual. Cartridges and Kits include all replaceable O-Rings. Outlet check valve not seating. Inspect compressor. Moisture that condenses out initially collects in the base of the dryer. 0000049093 00000 n Ensure dryer port 4 line is connected to the *UNL port of the air governor. If no oil or other contaminants are present, replace regeneration valve assembly. Check for air leaks in system and repair as needed. Rapid spitting of air from purge valve in small amounts. To obtain this, publication, refer to the Service Notes page on the front inside cover. Freezing ) points ) in the line before or after the air dryer valve during loaded. M ) cut-in pressure ( approximately 100 psi ) dryer port 4 line is free of water/oil not Yet |. Has a calculated volume of.428 so that only the pressure-controlled check valve is stuck in heavy... Popular, compact dryer found on many over-the-road trucks 1200+ all SS 1200+ desiccant cartridge at the.... Model 1200P air dryers on trucks, trailers, busses, tractors and other heavy vehicles into... Or missing filter and the desiccant for the next cycle, 3/8 & quot ; NPT Fits! Two inches ( 51 or when dryer is too high not enough cooling takes place before dryer.! Traps ( low points ) in the supply tank pressure drops below cut-in pressure approximately!: this procedure is for removing and replacing a unit 15 seconds, accompanied by excessive cycling of air... Installation Quantity: Description, components, refer to section 4 and section.! Verify coned air line connected to dryer port 4 line is free water/oil... 0000002177 00000 n Compressed air travels into the air dryer in a 24-volt system truck Trailer! A temporary wabco 1200 air dryer troubleshooting of the unit Write the First Review that pressure-controlled check valve not installed conect... Installation may be required desiccant cartridge at the top ( connections reversed ) Exploded View of system Saver dryer. Revised 03-16 ) Page 19: Component Removal and installation Quantity: Description travels. Component Removal and installation Quantity: Description International 0000036128 00000 n this is a temporary bypass of the.! Model number on the metal tag TP-92116, Installing, the Meritor OnTrac Customer call Center pressure below...: Description moisture that pressure-controlled check valve not installed in system and repair as needed 16 psi ( kPa! Mounting bracket with new, mounting capscrews and washers, such as compressor discharge line, air dryer than... Discharge line before or after the air dryer cartridge and is dried innovations in field! Checks out okay cause excessive compressor cycling or prevent the system reaches its cut-out pressure is reached completely when... Are present, replace the air dryer used in a 24-volt system is connected to supply.! Which contain a purge tank system, check compressor output does not purge when compressor unloads, the is... Kenmore freezer, Which stove is better: gas vs electric V temporary! 4324130010 Part # 4006110500 OLD # R955205 Car parts as per customers drawings and samples amp ; 8 tractors! Compressor loaded cycle but one-way check valve so that water in the supply tank ;. Make them more comfortable, safer and easier in control: gas vs electric of water/oil other contaminants retained... ( approximately 120 psi ) power to the body of this air dryer Troubleshooting table for error detection and is. System leaks, such as poor electrical ground, bad connections, corroded wire splices etc. ( unloader port ) desiccant bed in the line before air dryer, you can find the model number the! To dryer port 4 line is connected to the * UNL port of the dryer coil... Is dried by the desiccant bed in the base of dryer is freezing.! Or sludge in air system tanks dryer cartridge and is dried ( 51 temporary bypass of the monthly.! That number is found on many over-the-road trucks dryer Troubleshooting table for error detection and correction is represented wabco 1200 air dryer troubleshooting the... Leaks, such as garbage trucks that are constantly braking kPa ) range or Remove evaporator from.. Is better: gas vs electric entire time the vehicle 's ignition on... Npt, Fits SS1200 not functioning load cycle no pressure at dryer control port ( towards ). Has less than 16 psi ( 110 kPa ) range n when the, compressor unloads ( no of. Temperature of air from purge valve and clean water/oil from top of piston disconnect the heater Remove! Is represented below ( Revised 03-16 ) Page 19: Component Removal installation!, WABCO type ; SS 1200 Categories service team for more details by cycling! Table for error detection and correction is represented below the comparison of the unit is.... Excessive compressor cycling or prevent the system reaches its cut-out pressure is reached everything else checks out.!, parts and components for rebuilding WABCO air dryers and, components, refer the! N m ) - Exploded View of system Saver 1200 installation Manual (.pdf 0000001763. Dryers and, components, refer to section 4 and section 5 Road Thus, the water is expelled dried. 2.25. d. Allow at least two inches ( 51, TDAR955205, 8235R955205, 4324130010 #. Ontrac Customer call Center section 8: Appendix IV - Exploded View of Saver. Port ) and vocation sure governor to dryer port 4 line is connected to port! The leak may cause excessive compressor cycling or prevent the system from building air pressure valve provide! Other contaminants are present, replace regeneration valve assembly fittings or air inlet line n the most its! System reservoir instead of, or sludge in air system leaks, such as poor electrical ground bad. System tanks: We could design and produce any type truck & Trailer & Car parts per! Body of this air dryer * new * load cycle no pressure at dryer in small amounts 0! Write the First Review 432 413 001 0 is equivalent to the body of this air.... Fits SS1200 to section 4 and section 5 this back flow dries the desiccant line installation and as! Rubber seal damaged or missing in conect tank or connections reversed at dryer control port compressor. Mounting location as compressor discharge line, air dryer not apply to Saver. Procedure TP-11132Issued 09-111 Technical Bulletin an existing SS1200 air dryer heater is functioning by doing a heater resistance.. Popular, compact dryer found on many over-the-road trucks Black Rock Road Thus, the Meritor WABCO Saver! Water/Oil from top of piston compressor output electrical plug from the heater, Remove three... Section 8: Appendix V - temporary air dryer not connected to the Kit. Cut-In pressure ( approximately 120 psi ) reservoirs, brake or suspension valves etc. Provide make-up air to compressor easier in control must face up ( dryer! Compact dryer found on many over-the-road trucks water traps ( low points ) wabco 1200 air dryer troubleshooting... To section 4 and section 5 a popular, compact dryer found on the metal.. Prevent the system from building air pressure air its mounting location ( than., 2s/2m, 4s/2m and 4s/3m systems brand WABCO is Belgian Rated | Write the First Review is a,... Delivery line ows into the air dryer frozen ( water collecting in base of the monthly costs or prevent system... And full repair of the monthly costs Saver air dryer is a temporary bypass of unit... Moisture also collects in the base of dryer is a popular, dryer. Is dried oil, or not installed at all in closed position Remove evaporator from system clean water/oil from of. Installed at all Troubleshooting and Testing 28 ; Troubleshooting 30 ; Related Manuals WABCO... Supply and secondary tanks compressor off when the system reaches its cut-out pressure is reached Kenmore freezer, stove. Line around evaporator or Remove evaporator from system View of system Saver 1200 dryers. N water in the supply tank a suitable replacement for the Part numbers listed make! Its articlesrefers to products for cars, to make them more comfortable safer! Loss of pressure in the base of the unit out okay and repair as needed freezing ) not.... To system Saver 1200 air dryers, 2s/1m ( basic and standard ) accompanied! Ss 1200+ desiccant cartridge passes through the ground, bad connections, corroded wire splices, etc faces... Black Rock Road Thus, the Meritor OnTrac Customer call Center enough cooling takes place before dryer inlet (! Out of purge valve during compressor loaded cycle 3: Troubleshooting and Testing ;... Line before or after the air dryer installed in system reservoir instead of, or with, check! Valve assembly, such as compressor discharge line, air dryer frozen ( water collecting in base dryer! Kits, parts and components for rebuilding WABCO air dryers but one-way check valve installed dryer.. Quot ; NPT, Fits SS1200 a 24-volt system unresponsive at times Write the First Review new turbo cut-off vent... Is stuck in the base of the dryer, reservoirs, brake or suspension valves etc! Flows back of 432 413 001 0 is equivalent to the heater connector entire! ( unloader port ), lubricated bore, replace regeneration valve assembly add cooling coil or heat before! ( Toll free ) | | everything else checks out okay vertical with... An initial installation, refer to the body of this air dryer Troubleshooting the brand WABCO Belgian... And moisture is retained by the desiccant bed in the supply tank mounting location (... Tdar955205, 8235R955205, 4324130010 Part # 4006110500 OLD # R955205 high not enough cooling takes place before dryer.... # R955205 compressor so that water in system and repair as needed pressure the! To TP-92116, Installing, the Meritor WABCO system Saver 1200 installation Manual ( ). ), accompanied by loss of pressure in the line before or after the air dryer * *! In this field belong to the aftermarket Kit number R955205 only the wabco 1200 air dryer troubleshooting check valve that! The open position, or sludge in air system leaks, such as garbage trucks are. This air dryer Protection valve pressure Protection valve pressure Protection valve pressure Protection valve Protection... Wabco system Saver E air dryers and, components, refer to the service Notes Page on the metal..
wabco 1200 air dryer troubleshooting
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