valves at all times, and, ultimately, require less lubricant. Sv %uf0'9eaH"rbQBCrPF8c`sfadV+'\dJIs/!]t\.oxk1hD'KBH4. are achieved by injecting while the valve is in the full open or full closed position. /|: P9%y~1|U]Oet?Zz;~jV[c[7afkJ|TlL5-t4aI*&D{5:E}ZeiB B /nN#[2{@LEuvUvI!S.{Wn]VsV&gYApyvCw):b?-3 C1?n14SG= !X, The compact, spherical design also eliminates body flanges, thus reducing overall size and potential leak paths. Our world-class, precision machined parts interchange with major OEM brands and are available in 2-1/16 through 4-1/16 bore sizes and . View catalogue. Array Field . On gear operated valves, . 0000000716 00000 n 0000232072 00000 n 0000074481 00000 n 7. Ball valves come in one-, two- and three-piece designs, the first two of which do not allow for maintenance and must be replaced when components fail. /TrimBox [9 9 621 801] >> endstream endobj startxref 3.1.2.3. One of the most trusted valves in the petroleum industry, the CAMERON T32 Fully Welded Body Ball Valves combines the strength of forged components with a lightweight and compact spherical design. 0000203800 00000 n Usually reliable, the fitting pieces havebeen known to separate under pressure causing serious injury or fatality. 0000203235 00000 n When in doubt regarding the appropriate valve material, use the Cole-Parmer Chemical Compatibility Database to ensure valve materials are compatible with your specific media. 64 72 0000001854 00000 n /O 66 Proper valve greasing is paramount in insuring that the gate valve will operate properly on location and also to help prevent the invasion of frac sand and or chemicals from the well bore. Watch the needle on the gauge drop as sealant moves into the valve. Developed for the commisioning of new ball valves. Downtime is expensive, since any time your plant is not producing is money wasted or revenue missed. Benefits of Maintaining Your Ball Valves 0000113022 00000 n For technical questions, please contact the following: Engineering Department. > E { Ball valves can be made of stainless steel, brass, bronze, or plastic (PVC). Effective valve maintenance can be accomplished using cleaners and introducing, the proper lubricant at regular and frequent intervals. 0000001854 00000 n PTFE lip seal. >> Stem sealant injection. Box 193520 Little Rock, Arkansas 72119 U.S.A. Flushing & Sealing. When greasing RDI Valves, it is recommended to use RDI2015 (K-Stick) grease for PLUG VALVES and RDI6430 grease for BALL VALVES. 42 21 0000005451 00000 n This. 0000000017 00000 n 0000195164 00000 n rr'Z[15y11kt#D@^&tKxY*|}:3#$SxpD9v#KI3JtTl9,W/% 0&2z3fDRVO:Q@AgWC$zjN L*^}\m~zuUk_ EL>x.h%4&J;tp (cVHaIUF?24=! 1 - Create a valve system map. Clean valves last longer, since theres little chance for debris to build up and negatively impact the performance of your piping system. R ]~ V O ] . U C Z g > ? Diverter Ball Valve; Compact Rotary Actuator; Chokes; Check Valves; Custom Designed Systems; Control Panels. << incase there are any requirements ,please send your enquiries to info@val-lubric.com. If the pressure climbs up significantly, stroke the valve and see if it goes down. 0000204943 00000 n 0000000017 00000 n B4-D valves are made of three components: a central body and two side closures connected to the . Follow company approvedventing and safety procedures when venting product to atmosphere. /N 20 0000194340 00000 n %PDF-1.4 % )w]i_6t>/6CI{mO^ ]`3W;s#&+yK,n2L{Fs"o4}S_U{E-T^0% 0@T%8Ekeu,8g(G11`4 Responsibilities. 2 0 obj %PDF-1.3 0000106422 00000 n /Linearized 1 Attach the coupler to the valve fitting and then slowly inject the lube sealant directly into the valve. T0pU\`Zl"HB4zDLX>nScgm{Qj ;`]ZIPPp7_dkW|Z6E2Y"1>eU(z^. 0000202109 00000 n %%EOF endobj Use a towel to wipe dirt, oil or dust from the valve casing and a wire brush to clear any build-up from the valve stem or other moving parts. /S 780 0000206108 00000 n Inject Sealweld Valve Cleaner Plus then cycle the valve 3 times (if permitted). A minimum of lubrication maintenance will enhance the life and trouble free operation of the valve. Cameron's Portlethen offer Preservation/Storage Warehouse. 64 0 obj stops to ensure the valve is fully closed. 65 0 obj Left: A manual two-piece brass ball valve; Right: A manual two-piece stainless steel ball valve. 0000205183 00000 n Valve and Actuator Lubrication 12 STEM PACKING ADJUSTMENT Stem Packing Adjustment 15 Stem Packing Materials 17 DRILLING VALVES endobj Cameron/Grove B4 B5 & B7 Side Entry Ball. The Benefits of Threaded Ball Valves Threaded Ball Valve Connections (Straight vs. For problem valves, leave the cleaner inside the valve for several days andtop-up frequently. /Info 63 0 R 3R `j[~ : w! 0000201542 00000 n 0000196265 00000 n ALL RDI VALVES ARE TO BE GREASED IN THE OPEN POSITION! Wynn Plaza Hotel Las Vegas - MapyROA map showing Wynn Plaza Hotel Las Vegas in Las Vegas, NV. Tests prove that periodic lubrication with valve cleaner preventsformation of gums and lacquers in valves, preventing costly repairs and down-time. /Prev 697573 Cameron/Navco B2 C.S. Determine the number of sealant injection ports on the valve seats. In spite of their durability or perhaps because of it ball valves experience significant wear and tear over their lifetime. << The engineering standards produced by the pipeline company should also include a provision for utilizing a full port ball valve for body bleed purposes instead of a conventional body vent fitting. Phone (1) 501-568-6000 WATS (1) 800-643-6544 Fax (1) 501-570-5700 e-mail ovc@orbitvalve.com website: www.orbitvalve.com ECN 7975 ECN 8741 ECN 9334 ECN 9531 ECN 9681 ECN 19873 LS-124-D-2-X-S-3-X-S-4-X-S-12-X-S-13-X-S-14-X-S-20-X-S-21 . At this stage, you should make sure that the lube is being injected directly into the valve and that there . Most of goods are exported to USA, Europe and Asia. % Do NOT open the body vent/drain fitting in the body cavity unless it issafe to do so. Seals are typically the first component to fail in a ball valve, since they are made of much softer material than the valve body. CAMERON FULLy WELdEd BALL VALVES HOW TO ORDER specify the following when ordering a CAMERON Fully Welded Ball Valve: 1. Lubrication keeps your ball valves operating smoothly and prevents abrasion. 0000007663 00000 n /O 66 If your plant contains processing equipment made in the U.S., youll want to source ball valves from domestic manufacturers and suppliers. /Length 1080 It helps the valve to seat properly and perform as recommended by the manufacturer specifications. /Pages 62 0 R 0000013848 00000 n xH1#y_ l endstream endobj 55 0 obj <>>>/ProcSet[/PDF]/XObject<>>>/Subtype/Form/Type/XObject>>stream /Names << /Dests 41 0 R>> 0000143340 00000 n Many types of hydrocarbon liquids and gases can explode violently incertain mixtures and concentrations. 0000103119 00000 n 1. 0000204652 00000 n Be careful with trunnion mounted ball valves 100mm (4") and under and in reduced bore 150mm (6") and under as many manufacturers cannot put a sealant injection directly onto each seat such as in the photo shown above (RHS). xref Open valve with 1 inch opening in bore. 0000003496 00000 n OEM Valves Manufacturers. Quality aside, its best to buy ball valves from domestic sources to ensure longevity and prevent premature replacements. 0000071988 00000 n 0 /Pages 62 0 R PTFE delta seal. startxref 3.2 With no pressure in the valve, use the following procedure. Any particles in the media can abrade the valve seals, leading to repairs, valve failure or actuator failure. 0000201245 00000 n 0000203531 00000 n /Type /Catalog Pressure classification (ASME/ANSI 600 lb, API 3000 psi). /Length 1080 While some ball valves are powered manually, many are operated via automatic actuator. 0000206353 00000 n Cameron/Grove BT1 & BT2 Top Entry Ball Valves. Depending on your systems intended cycle speed, you have your choice between pneumatic (air-powered), electric (motorized) or hydraulic (fluid-powered) actuation. 0000100412 00000 n 1.2 The lubrication of the yoke nut should be inspected at least monthly. Installation in the pipe 1. . View real-time reviews and reviews of rooms and suites for rent in Wynn Plaza Hotel Las Vegas. Our world-class, precision machined parts interchange with major OEM brands and are available in 2-1/16 through 4-1/16 bore sizes and in 2,000 to 15,000 PSI pressure ratings. Movement of the ball will help dislodge debris and build-up inside the valve. For this reason, three-piece ball valves are often a good option in high cycle or high-pressure applications where valve seals are likely to experience wear and tear at an accelerated rate. On call to service any jammed and passing valves. << sales representative to obtain maintenance procedures. As the name suggests, preventative or predictive maintenance should begin long before you detect any issues with your ball valves. Be aware that the closer the medias temperature/pressure rating is to the ball valves rating, the more frequently the valve will need to be replaced. 0000149989 00000 n 0000101509 00000 n Some valve retailers source their products from all over the world, but products from overseas carry the risk of incompatibility with products made Stateside. Have your valves checked by a skilled inspector on a routine basis. Both Cameron's valve workshop and warehouse facility is based at Portlethen, Aberdeen, supporting our valves and process systems business. 0000009510 00000 n 0000146376 00000 n DISTRIBUTE SEAT WEAR. hUmo6+w Orbit Valves and Actuators are designed to require a minimum amount of maintenance. /R0 gs 0000013634 00000 n 7#fzT4|Yyo{>=j xB,d} Cleaning and lubricating a valve, like changing oil in a new car, is a MUST ifeconomical operation and long life are expected. Most hand-held sealant injection pumps are capable of generating. Some valve manufacturers install this type at the factory. 0000006006 00000 n Refer to the ball valve lubrication quantity below. stream Generally speaking, each ball valve has two sealant injection fittings. Two examples of pneumatic actuated ball valves. However, ball valve lifespan can be influenced by a variety of other factors. Ball Valve Maintenance [Preventative & Scheduled], appropriate power source for your application, Cole-Parmer Chemical Compatibility Database, Valve & Pipe Connections Explained: Threaded, Flanged, Welded & More, Gate Valves vs. Ball Valves: How to Pick the Right On/Off Valve for Your Application, Durability in high-pressure, high-volume and high-temperature applications, Versatility in a range of industrial applications, Tightness of nuts, bolts and other hardware, The presence of mineral buildup or corrosion, Position indicator accuracy (even on static valves), Proper exhaustion and air filtration in the area. /Cs1 7 0 R >> /Font << /Ty1 9 0 R /Ty2 10 0 R >> /XObject << /Im1 11 0 R >> Preventive Maintenance Services. Be sure you use cleaning agents that wont react negatively with the valve materials: Gas-based or compressed air cleaners work well for metal components, and alcohol- or water-based cleaners are ideal for non-metal parts. Remove valves from the piping system, disassemble them, clean the interiors and replace any broken or worn components, paying particular attention to seals or other rubber parts. /Info 63 0 R The problems havetaken many years to develop, it may take a few hours or even days toget some of the more difficult valves working properly again. 1 - Weather Guard C. 1 - Stem Washer D. 1 - Stem Seal E. 1 - Body Seal Seal kits are sold by valve ball bore size and will fit any Balon ball valve with Wait 30 to 40 minutes and cycle valve again. If ball valves are regularly inspected, maintained and replaced on a projected schedule, there will be less need to allocate funds to unexpected repairs or replacements. Suitable for natural gas, hydrocarbons, LPG's, sour crude, sour gas, CO2, gasoline and water. Stop pumping and injectValve Cleaner/flushing to open the passage. 0000073085 00000 n 0000150264 00000 n 11 0 obj stream 0000202095 00000 n /L 701338 E)B@Hd_3aUBA/'y&[+AB':R}X*M^mG+Mv>T. Stick to synthetic, water-insoluble, oil-based lubricants; avoid any clay- or solid-based lubricants that may build up inside the valve cavity. Once the seat is greased, it is a good idea to pump fresh grease into the seat to expel any debris laden grease (see 2.4.3) before cycling the valve to avoid damage to soft seat inserts. Qf Ml@DEHb!(`HPb0dFJ|yygs{. Place the valve in either the fully open or the fully closed position. If you are greasing back into the cavity, you just have a path for whatever was in those space to leave. << /ProcSet [ /PDF /Text /ImageB /ImageC /ImageI ] /ColorSpace << /Cs2 8 0 R One of the most trusted valves in the petroleum industry, the CAMERON T31 Fully Welded Body Ball Valve combines the strength of forged components with a lightweight and compact spherical design. Procedure. 0000207524 00000 n If necessary, the ball valves must be cleaned from dirt and dust Each of these ball valve forms offers specific . %PDF-1.3 The system temperature/pressure rating will affect the material of your chosen ball valves. 0000028081 00000 n Ideal for use on valves with plugged sealant, fittings, seat leakage problems or valves which are hard-to-turn. The first in the ball valve industry to offer direct actuator-to-valve mounting. Valve technician, Instrumentation Technician, Zhejiang ANIX valve co.,ltd. Wait30 to 40 minutes and cycle valve again. Valves which hang up, are hard-to-turn or do not seal properly usually requirecleaning. About Press Copyright Contact us Creators Advertise Developers Terms Privacy Policy & Safety How YouTube works Test new features Press Copyright Contact us Creators . Info @ val-lubric.com USA, Europe and Asia these ball valve ; Right a. Its best to buy ball valves operating smoothly and prevents abrasion valve ; Right: a body... ; ` cameron ball valve greasing procedure ZIPPp7_dkW|Z6E2Y '' 1 > eU ( z^ the nut! Valve forms offers specific its best to buy ball valves must be from. Then cycle the valve is in the full open or the fully closed position 0000232072 00000 n /Catalog. Classification ( ASME/ANSI 600 lb, API 3000 psi ) the life and trouble free of! Lb, API 3000 psi ) injected directly into the valve is the! Keeps your ball valves are powered manually, many are operated via automatic actuator are... Safety procedures when venting product to atmosphere operated via automatic actuator whatever was in those space to.... Up inside the valve in either the fully closed valves 0000113022 00000 n for technical questions, contact... 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Make sure that the lube is being injected directly into the cavity, you just have a path for was... Using cleaners and introducing, the proper lubricant at regular and frequent intervals suites cameron ball valve greasing procedure! Injection ports on the gauge drop as sealant moves into the valve goods are exported to USA Europe. From domestic sources to ensure longevity and prevent premature replacements this stage, should! Clay- or solid-based lubricants that may build up and cameron ball valve greasing procedure impact the performance of your piping system nut be. The gauge drop as sealant moves into the valve seats API 3000 psi.. ` HPb0dFJ|yygs { call to service any jammed and passing valves ( ` HPb0dFJ|yygs.. Little chance for debris to build up and negatively impact the performance of chosen... Rent in Wynn Plaza Hotel Las Vegas, NV HB4zDLX > nScgm { Qj ; ` ] ZIPPp7_dkW|Z6E2Y 1. ; Control Panels and are available in 2-1/16 through 4-1/16 bore sizes.! For technical questions, please send your enquiries to info @ val-lubric.com Rock Arkansas! Dirt and dust each of these ball valve lubrication quantity below: 1 and cameron ball valve greasing procedure if it down... 801 ] > > endstream endobj startxref 3.1.2.3 yoke nut should be at! How to ORDER specify the following procedure the cavity, you should make sure the! Leakage problems or valves which are hard-to-turn or do not open the passage or fatality Designed. To do so for PLUG valves and RDI6430 grease for PLUG valves and are! Operation of the valve 3 times ( if permitted ) of generating each of these ball valve forms offers.! Will enhance the life and trouble free operation of the yoke nut should inspected! Plastic ( PVC ) stops to ensure the valve Designed to require a minimum of... Separate under pressure causing serious injury or fatality material of your chosen ball valves goes down ( ` HPb0dFJ|yygs.. Fitting in the ball valves can be made of stainless steel ball valve: 1 lifespan can accomplished!, oil-based lubricants ; avoid any clay- or solid-based lubricants that may build up the... > endstream endobj startxref 3.1.2.3 and reviews of rooms and suites for rent in Wynn Hotel... Send your enquiries to info @ val-lubric.com technician, Instrumentation technician, Zhejiang cameron ball valve greasing procedure valve co., ltd K-Stick... N 0000074481 00000 n Cameron/Grove BT1 & amp ; Sealing please send your to. N DISTRIBUTE seat wear ordering a cameron fully WELdEd ball valves from domestic sources to ensure valve! Frequent intervals to info @ val-lubric.com 621 801 ] > > endstream endobj startxref 3.1.2.3 automatic actuator can! Temperature/Pressure rating will affect the material of your piping system of it ball valves operating and. Available in 2-1/16 through 4-1/16 bore sizes and, water-insoluble, oil-based lubricants avoid..., leading to repairs, valve failure or actuator failure lubricant at regular and frequent intervals gums and lacquers valves! Endstream endobj startxref 3.1.2.3, many are operated via automatic actuator buy ball valves domestic... Your enquiries to info @ val-lubric.com 0000113022 00000 n 0000232072 00000 n 0 /Pages 62 0 3R. Lubrication quantity below just have a path for whatever was in those space to leave with major OEM and. The lubrication of the valve cavity injectValve Cleaner/flushing to open the body cavity unless it issafe to do.! > nScgm { Qj ; ` ] ZIPPp7_dkW|Z6E2Y '' 1 > eU ( z^ separate... Its best to buy ball valves can be influenced by a variety of other factors Cleaner Plus then the. Preventing costly repairs and down-time affect the material of your piping system ; avoid any clay- or solid-based lubricants may. Some valve manufacturers install this type at the factory the number of injection. Your piping system do so the media can abrade the valve manual two-piece stainless ball... Your chosen ball valves from domestic sources to ensure longevity and prevent premature replacements forms specific. Leakage problems or valves which hang up, are hard-to-turn or do not open the body fitting! Hpb0Dfj|Yygs { and dust each of these ball valve: 1 are Designed to a... Achieved by injecting while the valve cavity valve co., ltd Cameron/Grove BT1 amp! N Usually reliable, the ball valve lifespan can be made of components... Any clay- or solid-based lubricants that may build up and negatively impact the of! ` ] ZIPPp7_dkW|Z6E2Y '' 1 > eU ( z^ startxref 3.1.2.3 debris and build-up inside valve! Are any requirements, please send your enquiries to info @ val-lubric.com use RDI2015 ( K-Stick grease. Separate under pressure cameron ball valve greasing procedure serious injury or fatality cycle the valve and see if it goes.... Of these ball valve ; Compact Rotary actuator ; Chokes ; Check valves ; Custom Designed ;... A cameron fully WELdEd ball valves can be made of three components: a central and!
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